Whether you are in the food and beverage industry, manufacturing chemicals, or fluid handling, the suitable industrial mixer can make all the difference. Choosing the wrong machine can result in costly downtime and poor ROI, so you should be careful when making this decision.

Batch size and continuous mixing are essential when choosing an industrial mixer for your business. Continuous production uses intermediate bulk containers and has fewer cleaning and release cycles.

Batch Size

Choosing the suitable industrial mixer for your business is a necessary process. It should be based on your specific needs and the type of material you will be mixing.

Good batch size is essential for achieving optimum performance. If the batch size is smaller, training runs will take longer, and you will spend more money on hardware than necessary.

In some cases, you may need to change the batch size of your industrial mixer frequently. This is because materials often need to be changed quickly and thoroughly.

Power

Mixers are potent machines that thoroughly combine solids and liquids to produce a final product. They are used in many industries, including chemical, food and beverage, pharmaceutical, and construction.

Industrial mixers are available in various sizes to meet the needs of different businesses and applications. A suitable model can be crucial to your business’s efficiency, quality, and speed.

Larger industrial mixers typically have more horsepower than smaller units to handle heavier, thicker doughs (like pizza dough) that need more power to mix.

In addition, larger mixers can be easier to clean since they are usually larger and have more parts. This is important for sanitary operations, as debris can build up on the bearings, paddles, and sidewalls, affecting productivity.

In addition, many mixers use variable frequency drive (VFD) technology that allows the motor to adjust its speed to maintain the proper mix. This helps eliminate unnecessary stoppages and damage to the engine.

Speed

Regarding industrial mixers, a lot goes into choosing the right one for your business. This includes understanding what materials you’ll be mixing and how they react once mixed.

Mixing thick or viscous products requires a higher motor speed and torque output to ensure your ingredients are well-mixed. But if your liquids are thinner and not incredibly dense, you can get by with a mixer with a higher RPM and lower torque output.

Often, people need to consider other important factors rather than a mixer’s horsepower. This includes your liquids’ fluid viscosity, flow pattern, and shearing characteristics.

Safety

Industrial mixers are designed to blend a variety of ingredients into homogeneous products. They are used by manufacturing facilities worldwide to create a range of goods, from food and chemicals to household items and plastics.

When selecting an industrial mixer for your business, it is essential to consider the safety considerations associated with its operation. For example, if you are using the mixer for food, it is necessary to choose one that has safety features, such as a protective metal net around the agitator.

Moreover, purchasing one appropriate for your product and the materials is necessary if you use the mixer for chemical or pharmaceutical purposes. This is to avoid potential contamination risks and ensure the quality of your mixture.